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ERW Line Pipe

ERW Line Pipe

ERW Line PipeThe two ends of the flat steel are bent circularly with the help of rollers in a pipe machine. The welding is achieved by applying electric current at the joint, heating it to fuse. In this way, resistance-welded pipe is produced. This product is widely used in various industries such as aerospace, automotive, energy, and light industry.

Hera Çelik is a company with a wide product range and supplies resistance-welded pipe. We provide the most suitable product for our customers’ needs with our professional team in the shortest time. These products are customized according to the features of the area where they will be used. We gain our users’ approval with resistance-welded pipe, which meets quality standards and certifications.

Electric Resistance Welded Pipe Dimensions

The dimensions of electric resistance welded pipes vary according to the application area. These products, which have a wide range of applications, are produced with different technical and mechanical properties. Depending on the area of use, the outer diameter, wall thickness, and length of these pipes vary. The pipe offered by our company is prepared with the requirements suitable for the application area and project.

We ensure that we provide products with the correct mechanical properties, homogeneous, and reliable characteristics. The quality of the raw material used in the production of each product we supply is one of our top priorities. The resistance-welded pipe is made from high-toughness steel. By offering high-resistance, high-strength products to our users, we ensure they are satisfied with the service and the product they receive.

We provide users with the option of different coatings for electric resistance-welded pipes. In addition to various coating options, the ends of these pipes are also prepared in different forms such as plain-ended or welded-end, based on customer demands.

Electric Resistance Welded Pipe Prices

Electric resistance welded pipe prices vary within different ranges depending on several factors. These products are used in various fields. According to the application area, electric resistance welded pipes are produced with different technical and mechanical features. Accordingly, the prices of these products also vary. The quality of the material used in the production of these pipes and the technologies used in the process also affect the price range. Pipes produced by various manufacturers are priced based on the material quality and sales policies of the manufacturers.

As Hera Çelik, we guarantee the best price for our customers. Along with affordable prices, we provide the supply of top-quality products. As a company that values customer satisfaction, we consider customer requests and needs while performing our services. With the pride of providing affordable and high-quality service, we continuously offer the best solutions with our stock of products. We meet our users’ needs as quickly as possible with fast and seamless delivery.

Customized and produced according to quality standards with minimum tolerance, resistance-welded pipes can be produced in thickness, diameter, and coating options required by the project or application area. It is a very strong alternative to seamless pipes.

Our production line for resistance-welded pipes includes several coating options such as epoxy, polyethylene, and polypropylene. We produce resistance-welded pipes with the quality and dedication that best meet the needs of our customers, offering various delivery options for our products.

In the supply of raw materials for pipe production, we use steel raw materials that have a homogeneous material structure, reliable, accurate mechanical properties, and high toughness. The raw materials we use are traceable from the start to the end of the process.

Electric Resistance Welded Pipe Production Range

  • Outer Diameter: 21.3 mm – 339.7 mm
  • Wall Thickness: 2.8 mm – 12.7 mm
  • Length: 6.00 m – 18.30 m (19.68 ft – 60.04 ft)

ERW Line Pipe Production Standards & Steel Grades

Our electric resistance welded pipes are produced from the steel that meets the production standards and grades listed in the table below:

  • API 5L (PSL 1, PSL 2) X70 included
  • CSA Z 245.1 Gr 359 included
  • EN ISO 3183 L485 M, ME included
  • SI 530 Grade B

Resistance Welded Pipe Tests & Certifications

  • Visual inspection and dimensional inspection
  • Mechanical Tests: Tensile, Flattening, Expanding, Bending, Weld Ductility, Fracture Toughness, PP and PE Tests
  • Metallographic Examination – Contamination Analysis
  • Chemical Analysis
  • Hydrostatic Test
  • Non-Destructive Testing: Eddy Current, Ultrasonic Testing (Weld Inspection Optional for All Bodies)
  • EN 10204 2.1; 2.2; 3.1; 3.2 Material Test Certificates
  • NDT Standards UT (EN ISO 10893-11 Level U2), ET (EN ISO 10893-2 Level E2), API, EN ISO 3183, CSA Z.245.1

ERW Line Pipe Completion Processes

  • Plain-ended or welded-end / Zaplok
  • Uncoated
  • Factory protective coating on the outer surface (black varnished)
  • Internal epoxy coating (AWWA C210), API RP5L2
  • 3-layer PE coating (DIN 30670, ISO 21809-1)
  • 3-layer PP coating (DIN 30678, ISO 21809-1)

Electric Resistance Welded Pipe Coating Types & Standards

  • 3-layer PE polyethylene (PE) coating: DIN 30670, TS 5139, NF A 49-710, UNI 9099, EN ISO 21809-1
  • 3-layer external polypropylene (PP) coating: DIN 30678, NF A 49-711, EN ISO 21809-1
  • Internal liquid epoxy coating: AWWA C 210, API RP 5L2, EN 10301
  • Factory protective coating on the outer surface (black varnished)

Electric Resistance Welded Pipe End Preparation

  • Welded-end
  • Plain-ended
  • Zap-Lok™
  • Threaded coupling

Electric Resistance Welded Pipe Threading

114.3 mm ≤ OD ≤ 323.9 mm: API 5L (according to API 5B for Line Pipe)

Electric Resistance Welded Pipe Heat Treatment

  • 21.3 mm ≤ OD ≤ 88.9 mm: entire body
  • 114.3 mm ≤ OD ≤ 323.9 mm: weld seam
  • 21.3 mm ≤ OD < 219.1 mm: offline heat treatment
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